Use of ESD Chairs at Electronics Manufacturing facility

Industry

Electronics Manufacturing _Medical Devices

Challenge

Electrostatic discharge (ESD) is a common problem that can occur when working with electronic components. This type of discharge can cause damage to sensitive components and lead to failures in electronic devices. As such, manufacturers of electronic products must take steps to mitigate the risks associated with ESD.

One such measure is the use of ESD chairs, which are specially designed chairs that help to dissipate any static charge that may build up on a person's body. In this article, we'll explore how ESD chairs helped a customer who was an electronics manufacturer to control failures in their products due to ESD.

 

Solution

The customer in question was a manufacturer of Medical Electronic Devices mainly into manufacturing Xray scanners and Fetal Monitors. They had been experiencing a high rate of failures in their products, which they traced back to ESD issues.

The company recognized the importance of controlling ESD in their manufacturing environment and began implementing various measures to address the issue. One of these measures was the use of ESD chairs in their production facility.

ESD chairs are designed to provide a path of least resistance for static charge to dissipate from the body of the person seated in the chair. They typically have conductive materials built into the seat and backrest that are connected to a grounding system. This allows any static charge to be safely discharged through the chair and into the grounding system. Apart from this the ESD Chairs also do not generate Static on them hence overall reducing the static build up in the production shop floor as well as grounding operators. 

The customer purchased a number of ESD chairs and placed them in their production facility, where they were used by employees who worked with sensitive electronic components. The chairs proved to be an effective solution for controlling ESD, and the company saw a significant reduction in product failures as a result.

 

Merits

In addition to the use of ESD chairs, the customer also implemented other measures to control ESD, such as conducting regular training sessions for employees on ESD awareness and best practices for handling electronic components.

Overall, the implementation of ESD chairs proved to be a valuable investment for the customer. By taking steps to mitigate the risks associated with ESD, they were able to improve the quality and reliability of their products, which ultimately led to increased customer satisfaction and revenue. The savings per week was estimated at USD 80,000. 

In conclusion, ESD chairs are an important tool for controlling ESD in manufacturing environments. By providing a path of least resistance for static charge to dissipate from the body, ESD chairs can help to prevent damage to sensitive electronic components and reduce the risk of product failures. If you're a manufacturer of electronic products, investing in ESD chairs is an important step to ensuring the quality and reliability of your products.